Galt Global Review

QFS 360

August 8, 2007
BC'S Hydrogen Highway
Newtech Feature

by Faye Mallett


Many BC companies are developing innovative uses for hydrogen in a potential commercial context, giving the Canadian province a reputation for being a world leader in hydrogen and fuel cell technology. Some have even gone so far as to dub BC the "silicon valley" of hydrogen. Vancouver is home to the largest cluster of fuel cell and fuel cell related developers in the world. It is also the city where research on fuel cell technology was first pioneered by Ballard Power Systems nearly 20 years ago.

Currently, Vancouver is headquarter to Canada's Hydrogen Highway project, which will see the development of the world's first hydrogen bus fleet by 2009, and will link Vancouver and Whistler with seven hydrogen-equipped fueling stations for the buses in time for the 2010 Winter Olympics.

Engineering company Sacré-Davey is a leader of hydrogen energy in BC. A participating member of the Hydrogen Highway project, the company has partnered with other companies in the industry and spearheaded several demonstration projects under a larger campaign called the Integrated Waste Hydrogen Utilization Project (IWHUP).

IWHUP is a complete 'source-to-end' project that captures, purifies and compresses waste hydrogen, and then delivers it in compressed form to fuelling stations for vehicles that have been converted to run on hydrogen.

Combined, the several sub-projects of IWHUP include:

• Capture, purification and compression of the by-product hydrogen from two chemical facilities in North Vancouver
• Distribution of this purified (fuel cell grade) hydrogen to 3 locations:
1. A fueling station in North Vancouver to fuel 8 hydrogen internal combustion engine pick-up trucks and 3 shuttle buses.
2. A fueling station at the Translink bus depot in Port Coquitlam to fuel 4 internal combustion engine transit buses that run on a mixture of hydrogen and natural gas.
3. A fuel cell powered car wash in North Vancouver.

What distinguishes IHWUP from other demonstration models is how it has created the infrastructure to support the production of hydrogen fuel cells. Sacré-Davey is demonstrating ‘real world’ uses for waste hydrogen, and this has never been done before.

" A project like IHWUP is a good indication that the industry is beginning to make the transition from a demonstration phase to a pre-commercial phase," says Hamid Tamehi, Project Manager for Sacré-Davey. "Earlier demonstration programs have tended to be narrowly focused on specific applications or aspects of infrastructure.”

The combination of reclaiming hydrogen from the fate of becoming industrial waste, then using it to fuel vehicles, public transit, and a car wash run entirely (and efficiently) on fuel cells, has brought a watchful interest to the IWHUP project from business at the local, national and international levels.

" The inception of our project was to find a way to purify hydrogen currently used as waste, and then it just grew from there," says Tamehi. "IWHUP is the first demonstration project that has developed incrementally like this. Once we had the hydrogen on our hands, we wanted to find places to put it."

When people think of fuel cells they most likely think about hydrogen-powered vehicles, yet automotives are just one aspect of the industry. Unfortunately, they are also the farthest from becoming a commercial reality. Other applications are closer to becoming commercial, such as lift trucks, back-up power, household heat and power, and portable power for cell phones and laptop computers.

Automotives - the “holy grail” of fuel cell research and development - are the most challenging because the infrastructure isn't there to support them yet.

" I don't want to put a number to it," says Tamehi. "People predict all sorts of things and then it doesn't happen.”

Make no doubt however, Tamehi asserts: It will happen. The industry has been making steady, incremental progress in this area for years, and learning a lot of lessons along the way.

" If this industry wasn't going to survive, it would have died out a long time ago," says Tamehi. "A lot of things are currently being learned, where we are now is just a stepping stone.

Can anybody covert any new vehicle to run on hydrogen?
According to Tamehi, retrofitting an existing vehicle to run on hydrogen can be done, but it is not the most “practical proposition." The ultimate solution is to run hydrogen through compressed fuel cell power in a vehicle designed specifically for this purpose, rather than modifying what already exists.

There are presently two types of hydrogen demonstration vehicles on the roads today:

• Hydrogen internal combustion engine powered
• Hydrogen fuel cell powered

Hydrogen internal combustion engine powered vehicles:

Pros: It is relatively easy to retrofit a diesel or gasoline engine to run on hydrogen. The technology required to do a retrofit already exists, and can be made to work reliably at a reasonable capital cost. To convert a diesel or gasoline engine to hydrogen, it is necessary to install: compressed hydrogen storage tanks; hydrogen piping and valves; special fuel injectors; a supercharger; and an intercooler. The drive train computer management system would also have to be reprogrammed.

Cons: The required hydrogen storage tanks consume a lot of space. Hydrogen is very expensive and burning it in an internal combustion engine, which is half as efficient as a fuel cell, does not make good economic sense.

Developers: BMW is the only car company developing this technology for commercialization. Ford and Powertech have retrofitted pick-up trucks and shuttle buses, respectively. They recognize, however, that this is a bridging technology as opposed to an end solution. Their use will help develop the infrastructure, codes and standards and public acceptance of hydrogen.

Hydrogen fuel cell powered vehicles:

Pros: Fuel cells are the most efficient use of hydrogen. They also lend themselves well to hybridization with batteries.

Cons: Significant improvements in durability and cost reduction are needed in order to be commercialized.

Developers: Almost all major car companies are developing fuel cell cars either through their in-house programs or in conjunction with companies like Ballard.


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