Galt Global Review

QFS 360

August 24, 2005

Building Anew


by Faye Mallett


Composite materials, plastics, and ceramics are increasingly emerging as viable building material solutions. The volume and number of applications of composite materials has grown steadily, creating a wide realm of new markets - from everyday products (think bath sinks to door frames) to niche applications in the aerospace and automotive industries.

Composite development involves both material and structural design. Unlike conventional materials - which are cast into molds and take their shape according to their properties - composite materials are much more fluid as they can be adjusted to fit the outcome of their desired application. Composite materials, for example, can simulate stone, marble, onyx or granite.

Currently, the biggest challenges to getting composite products to a larger market are higher initial costs and inefficient - or not even applicable - molding processes used in conventional manufacturing. Industry and design experts, however, are aware that as the technology advances these problems are merely roadblocks.

High Performance Fibre
High performance fibre reinforced plastics (FRP) are starting to challenge the use of traditional materials such as timber, concrete, steel and aluminium. Although FRP will not likely replace these materials anytime soon, they are contributing significant industrial growth (and intensifying competition) to the building and manufacturing industries.

High performance FRP, for example, can now be found in fuel cylinders for natural gas vehicles, windmill blades, industrial drive shafts and support beams of highway bridges.

Natural Fibres
Natural fibres, used as a substitute for glass fibres in composite materials, have become popular in the housing sector in the last decade. Fibres like flax, hemp, jute and coir (coconut fibres) are cheap and have a lower impact on the environment. Jute-coir ply boards, for example, are a feasible economic alternative to wood. These boards have a wood-like finish and have the added benefit of being fire-resistant.

In fact, natural fibre composites (NFC) can be used as a substitute for wood, metal, stone, or wall tiles for partitions, false ceilings, fences, flooring or roofing. They can be moulded into sheets, boards, frames, structural sections and many other shapes.

A recent survey conducted by the US forest service revealed that almost every conceivable type of natural fibrous material could be considered for some type of building material, and many of them are being used worldwide today.

Bamboo
Bamboo is one of the fastest renewable plant, making it an attractive natural resource compared to other hardwoods. Bamboo laminates could, for example, replace wood with furniture, doors and windows, cabinets, and flooring. Bamboo has been used for centuries to build affordable housing in New Guinea, Thailand, Columbia and Bangladesh, where it is an indigenous plant.

In the Philippines, bamboo is currently being seen as a viable alternative to steel in the construction of mass housing. The architects and engineers of the Science Technology Architecture and Research, Southeast Asia Foundation (Star Sea) plan to use bamboo for the walls of about 500 houses on a 28,800-square-meter property in Los Baos, Laguna.

Conclusion
The use of composite fibres and other alternatives, such as bamboo, in building and civil engineering structures are likely to become more used and readily accepted as technology - and society - advances. The increasing need for environmental durability, reform and building safety means that innovative composite products will have a long reach into the existing market, and they will create new ones. Just think of chemical and fire-resistant fibres being used for walls and ceilings, or of composite fibres that can be set like a thermostat so that a building will naturally monitor its own energy. Think of biodegradable automobiles. These fantasies are not that far off.



 

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